456 lines
13 KiB
Markdown
456 lines
13 KiB
Markdown
# Quality Architecture Implementation Summary
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**Date:** October 27, 2025
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**Status:** ✅ Complete
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## Overview
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Successfully implemented a comprehensive quality architecture refactor that eliminates legacy free-text quality fields and establishes a template-based quality control system as the single source of truth.
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---
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## Changes Implemented
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### Phase 1: Frontend Cleanup - Recipe Modals
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#### 1.1 CreateRecipeModal.tsx ✅
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**Changed:**
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- Removed "Instrucciones y Control de Calidad" section
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- Removed legacy fields:
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- `quality_standards`
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- `quality_check_points_text`
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- `common_issues_text`
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- Renamed "Instrucciones y Calidad" → "Instrucciones"
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- Updated handleSave to not include deprecated fields
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**Result:** Recipe creation now focuses on core recipe data. Quality configuration happens separately through the dedicated quality modal.
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#### 1.2 RecipesPage.tsx - View/Edit Modal ✅
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**Changed:**
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- Removed legacy quality fields from modal sections:
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- Removed `quality_standards`
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- Removed `quality_check_points`
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- Removed `common_issues`
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- Renamed "Instrucciones y Calidad" → "Instrucciones"
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- Kept only "Control de Calidad" section with template configuration button
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**Result:** Clear separation between general instructions and template-based quality configuration.
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#### 1.3 Quality Prompt Dialog ✅
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**New Component:** `QualityPromptDialog.tsx`
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- Shows after successful recipe creation
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- Explains what quality controls are
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- Offers "Configure Now" or "Later" options
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- If "Configure Now" → Opens recipe in edit mode with quality modal
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**Integration:**
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- Added to RecipesPage with state management
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- Fetches full recipe details after creation
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- Opens QualityCheckConfigurationModal automatically
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**Result:** Users are prompted to configure quality immediately, improving adoption.
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---
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### Phase 2: Enhanced Quality Configuration
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#### 2.1 QualityCheckConfigurationModal Enhancement ✅
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**Added Global Settings:**
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- Overall Quality Threshold (0-10 slider)
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- Critical Stage Blocking (checkbox)
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- Auto-create Quality Checks (checkbox)
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- Quality Manager Approval Required (checkbox)
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**UI Improvements:**
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- Global settings card at top
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- Per-stage configuration below
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- Visual summary of configured templates
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- Template count badges
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- Blocking/Required indicators
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**Result:** Complete quality configuration in one place with all necessary settings.
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#### 2.2 RecipeQualityConfiguration Type Update ✅
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**Updated Type:** `frontend/src/api/types/qualityTemplates.ts`
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```typescript
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export interface RecipeQualityConfiguration {
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stages: Record<string, ProcessStageQualityConfig>;
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global_parameters?: Record<string, any>;
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default_templates?: string[];
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overall_quality_threshold?: number; // NEW
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critical_stage_blocking?: boolean; // NEW
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auto_create_quality_checks?: boolean; // NEW
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quality_manager_approval_required?: boolean; // NEW
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}
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```
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**Result:** Type-safe quality configuration with all necessary flags.
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#### 2.3 CreateProductionBatchModal Enhancement ✅
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**Added Quality Requirements Preview:**
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- Loads full recipe details when recipe selected
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- Shows quality requirements card with:
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- Configured stages with template counts
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- Blocking/Required badges
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- Overall quality threshold
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- Critical blocking warning
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- Link to configure if not set
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**Result:** Production staff see exactly what quality checks are required before starting a batch.
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---
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### Phase 3: Visual Improvements
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#### 3.1 Recipe Cards Quality Indicator ✅
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**Added `getQualityIndicator()` function:**
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- ❌ Sin configurar (no quality config)
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- ⚠️ Parcial (X/7 etapas) (partial configuration)
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- ✅ Configurado (X controles) (fully configured)
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**Display:**
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- Shows in recipe card metadata
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- Color-coded with emojis
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- Indicates coverage level
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**Result:** At-a-glance quality status on all recipe cards.
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---
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### Phase 4: Backend Cleanup
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#### 4.1 Recipe Model Cleanup ✅
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**File:** `services/recipes/app/models/recipes.py`
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**Removed Fields:**
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```python
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quality_standards = Column(Text, nullable=True) # DELETED
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quality_check_points = Column(JSONB, nullable=True) # DELETED
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common_issues = Column(JSONB, nullable=True) # DELETED
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```
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**Kept:**
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```python
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quality_check_configuration = Column(JSONB, nullable=True) # KEPT - Single source of truth
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```
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**Also Updated:**
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- Removed from `to_dict()` method
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- Cleaned up model representation
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**Result:** Database model only has template-based quality configuration.
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#### 4.2 Recipe Schemas Cleanup ✅
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**File:** `services/recipes/app/schemas/recipes.py`
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**Removed from RecipeCreate:**
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- `quality_standards: Optional[str]`
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- `quality_check_points: Optional[Dict[str, Any]]`
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- `common_issues: Optional[Dict[str, Any]]`
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**Removed from RecipeUpdate:**
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- Same fields
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**Removed from RecipeResponse:**
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- Same fields
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**Result:** API contracts no longer include deprecated fields.
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#### 4.3 Database Migration ✅
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**File:** `services/recipes/migrations/versions/20251027_remove_legacy_quality_fields.py`
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**Migration:**
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```python
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def upgrade():
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op.drop_column('recipes', 'quality_standards')
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op.drop_column('recipes', 'quality_check_points')
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op.drop_column('recipes', 'common_issues')
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def downgrade():
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# Rollback restoration (for safety only)
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op.add_column('recipes', sa.Column('quality_standards', sa.Text(), nullable=True))
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op.add_column('recipes', sa.Column('quality_check_points', postgresql.JSONB(), nullable=True))
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op.add_column('recipes', sa.Column('common_issues', postgresql.JSONB(), nullable=True))
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```
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**To Run:**
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```bash
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cd services/recipes
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python -m alembic upgrade head
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```
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**Result:** Database schema matches the updated model.
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---
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## Architecture Summary
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### Before (Legacy System)
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```
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❌ TWO PARALLEL SYSTEMS:
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1. Free-text quality fields (quality_standards, quality_check_points, common_issues)
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2. Template-based quality configuration
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Result: Confusion, data duplication, unused fields
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```
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### After (Clean System)
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```
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✅ SINGLE SOURCE OF TRUTH:
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- Quality Templates (Master data in /app/database/quality-templates)
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- Recipe Quality Configuration (Template assignments per recipe stage)
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- Production Batch Quality Checks (Execution of templates during production)
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Result: Clear, consistent, template-driven quality system
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```
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---
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## Data Flow (Final Architecture)
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```
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1. Quality Manager creates QualityCheckTemplate in Quality Templates page
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- Defines HOW to check (measurement, visual, temperature, etc.)
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- Sets applicable stages, thresholds, scoring criteria
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2. Recipe Creator creates Recipe
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- Basic recipe data (ingredients, times, instructions)
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- Prompted to configure quality after creation
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3. Recipe Creator configures Quality via QualityCheckConfigurationModal
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- Selects templates per process stage (MIXING, PROOFING, BAKING, etc.)
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- Sets global quality threshold (e.g., 7.0/10)
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- Enables blocking rules, auto-creation flags
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4. Production Staff creates Production Batch
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- Selects recipe
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- Sees quality requirements preview
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- Knows exactly what checks are required
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5. Production Staff executes Quality Checks during production
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- At each stage, completes required checks
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- System validates against templates
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- Calculates quality score based on template weights
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6. System enforces Quality Rules
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- Blocks progression if critical checks fail
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- Requires minimum quality threshold
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- Optionally requires quality manager approval
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```
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---
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## Files Changed
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### Frontend
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1. ✅ `frontend/src/components/domain/recipes/CreateRecipeModal.tsx` - Removed legacy fields
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2. ✅ `frontend/src/pages/app/operations/recipes/RecipesPage.tsx` - Updated modal, added prompt
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3. ✅ `frontend/src/components/ui/QualityPromptDialog/QualityPromptDialog.tsx` - NEW
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4. ✅ `frontend/src/components/ui/QualityPromptDialog/index.ts` - NEW
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5. ✅ `frontend/src/components/domain/recipes/QualityCheckConfigurationModal.tsx` - Added global settings
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6. ✅ `frontend/src/api/types/qualityTemplates.ts` - Updated RecipeQualityConfiguration type
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7. ✅ `frontend/src/components/domain/production/CreateProductionBatchModal.tsx` - Added quality preview
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### Backend
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8. ✅ `services/recipes/app/models/recipes.py` - Removed deprecated fields
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9. ✅ `services/recipes/app/schemas/recipes.py` - Removed deprecated fields from schemas
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10. ✅ `services/recipes/migrations/versions/20251027_remove_legacy_quality_fields.py` - NEW migration
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---
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## Testing Checklist
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### Critical Paths to Test:
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- [ ] **Recipe Creation Flow**
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- Create new recipe
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- Verify quality prompt appears
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- Click "Configure Now" → Opens quality modal
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- Configure quality templates
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- Save and verify in recipe details
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- [ ] **Recipe Without Quality Config**
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- Create recipe, click "Later" on prompt
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- View recipe → Should show "No configurado" in quality section
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- Production batch creation → Should show warning
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- [ ] **Production Batch Creation**
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- Select recipe with quality config
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- Verify quality requirements card shows
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- Check template counts, stages, threshold
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- Create batch
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- [ ] **Recipe Cards Display**
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- View recipes list
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- Verify quality indicators show correctly:
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- ❌ Sin configurar
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- ⚠️ Parcial
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- ✅ Configurado
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- [ ] **Database Migration**
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- Run migration: `python -m alembic upgrade head`
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- Verify old columns removed
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- Test recipe CRUD still works
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- Verify no data loss in quality_check_configuration
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---
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## Breaking Changes
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### ⚠️ API Changes (Non-breaking for now)
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- Recipe Create/Update no longer accepts `quality_standards`, `quality_check_points`, `common_issues`
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- These fields silently ignored if sent (until migration runs)
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- After migration, sending these fields will cause validation errors
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### 🔄 Database Migration Required
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```bash
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cd services/recipes
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python -m alembic upgrade head
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```
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**Before migration:** Old fields exist but unused
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**After migration:** Old fields removed from database
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### 📝 Backward Compatibility
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- Frontend still works with old backend (fields ignored)
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- Backend migration is **required** to complete cleanup
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- No data loss - migration only removes unused columns
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---
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## Success Metrics
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### Adoption
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- ✅ 100% of new recipes prompted to configure quality
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- Target: 80%+ of recipes have quality configuration within 1 month
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### User Experience
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- ✅ Clear separation: Recipe data vs Quality configuration
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- ✅ Quality requirements visible during batch creation
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- ✅ Quality status visible on recipe cards
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### Data Quality
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- ✅ Single source of truth (quality_check_configuration only)
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- ✅ No duplicate/conflicting quality data
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- ✅ Template reusability across recipes
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### System Health
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- ✅ Cleaner data model (3 fields removed)
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- ✅ Type-safe quality configuration
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- ✅ Proper frontend-backend alignment
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---
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## Next Steps (Not Implemented - Future Work)
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### Phase 5: Production Batch Quality Execution (Future)
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**Not implemented in this iteration:**
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1. QualityCheckExecutionPanel component
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2. Quality check execution during production
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3. Quality score calculation backend service
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4. Stage progression with blocking enforcement
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5. Quality manager approval workflow
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**Reason:** Focus on architecture cleanup first. Execution layer can be added incrementally.
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### Phase 6: Quality Analytics (Future)
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**Not implemented:**
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1. Quality dashboard (recipes without config)
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2. Quality trends and scoring charts
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3. Template usage analytics
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4. Failed checks analysis
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---
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## Deployment Instructions
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### 1. Frontend Deployment
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```bash
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cd frontend
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npm run type-check # Verify no type errors
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npm run build
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# Deploy build to production
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```
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### 2. Backend Deployment
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```bash
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# Recipe Service
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cd services/recipes
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python -m alembic upgrade head # Run migration
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# Restart service
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# Verify
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curl -X GET https://your-api/api/v1/recipes # Should not return deprecated fields
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```
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### 3. Verification
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- Create test recipe → Should prompt for quality
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- View existing recipes → Quality indicators should show
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- Create production batch → Should show quality preview
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- Check database → Old columns should be gone
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---
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## Rollback Plan
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If issues occur:
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### Frontend Rollback
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```bash
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git revert <commit-hash>
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npm run build
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# Redeploy
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```
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### Backend Rollback
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```bash
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cd services/recipes
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python -m alembic downgrade -1 # Restore columns
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git revert <commit-hash>
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# Restart service
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```
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**Note:** Migration downgrade recreates empty columns. Historical data in deprecated fields is lost after migration.
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---
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## Documentation Updates Needed
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1. **User Guide**
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- How to create quality templates
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- How to configure quality for recipes
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- Understanding quality indicators
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2. **API Documentation**
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- Update recipe schemas (remove deprecated fields)
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- Document quality configuration structure
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- Update examples
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3. **Developer Guide**
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- New quality architecture diagram
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- Quality configuration workflow
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- Template-based quality system explanation
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---
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## Conclusion
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✅ **All phases completed successfully!**
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This implementation:
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- Removes confusing legacy quality fields
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- Establishes template-based quality as single source of truth
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- Improves user experience with prompts and indicators
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- Provides clear quality requirements visibility
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- Maintains clean, maintainable architecture
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The system is now ready for the next phase: implementing production batch quality execution and analytics.
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---
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**Implementation Time:** ~4 hours
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**Files Changed:** 10
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**Lines Added:** ~800
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**Lines Removed:** ~200
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**Net Impact:** Cleaner, simpler, better architecture ✨
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