bakery-ia/frontend/src/hooks/business/useProductionSchedule.ts

/**
 * Production schedule hook for managing bakery production scheduling and capacity planning
 */

import { useState, useEffect, useCallback } from 'react';
import { ProductionService } from '../../services/api/production.service';
import { InventoryService } from '../../services/api/inventory.service';
import { ForecastingService } from '../../services/api/forecasting.service';

export interface ScheduleItem {
  id: string;
  recipeId: string;
  recipeName: string;
  quantity: number;
  priority: 'low' | 'medium' | 'high' | 'urgent';
  estimatedStartTime: Date;
  estimatedEndTime: Date;
  actualStartTime?: Date;
  actualEndTime?: Date;
  status: 'scheduled' | 'in_progress' | 'completed' | 'cancelled' | 'delayed';
  assignedEquipment?: string[];
  assignedStaff?: string[];
  requiredIngredients: {
    ingredientId: string;
    ingredientName: string;
    requiredQuantity: number;
    availableQuantity: number;
    unit: string;
  }[];
  notes?: string;
  dependencies?: string[];
}

export interface ProductionSlot {
  startTime: Date;
  endTime: Date;
  isAvailable: boolean;
  assignedItems: ScheduleItem[];
  capacity: number;
  utilizationRate: number;
}

export interface DailySchedule {
  date: string;
  items: ScheduleItem[];
  slots: ProductionSlot[];
  totalCapacity: number;
  totalUtilization: number;
  efficiency: number;
  bottlenecks: string[];
}

interface ProductionScheduleState {
  currentSchedule: DailySchedule | null;
  scheduleHistory: DailySchedule[];
  availableRecipes: any[];
  equipmentStatus: any[];
  staffAvailability: any[];
  isLoading: boolean;
  error: string | null;
  constraints: {
    maxDailyCapacity: number;
    workingHours: { start: string; end: string };
    equipmentLimitations: Record<string, number>;
    staffLimitations: Record<string, number>;
  };
}

interface ProductionScheduleActions {
  // Schedule Management
  loadSchedule: (date: string) => Promise<void>;
  createSchedule: (date: string) => Promise<void>;
  updateSchedule: (schedule: Partial<DailySchedule>) => Promise<boolean>;
  
  // Schedule Items
  addScheduleItem: (item: Omit<ScheduleItem, 'id'>) => Promise<boolean>;
  updateScheduleItem: (id: string, item: Partial<ScheduleItem>) => Promise<boolean>;
  removeScheduleItem: (id: string) => Promise<boolean>;
  moveScheduleItem: (id: string, newStartTime: Date) => Promise<boolean>;
  
  // Automatic Scheduling
  autoSchedule: (date: string, items: Omit<ScheduleItem, 'id'>[]) => Promise<boolean>;
  optimizeSchedule: (date: string) => Promise<boolean>;
  generateFromForecast: (date: string) => Promise<boolean>;
  
  // Capacity Management
  checkCapacity: (date: string, newItem: Omit<ScheduleItem, 'id'>) => Promise<{ canSchedule: boolean; suggestedTime?: Date; conflicts?: string[] }>;
  getAvailableSlots: (date: string, duration: number) => Promise<ProductionSlot[]>;
  calculateUtilization: (date: string) => Promise<number>;
  
  // Resource Management
  checkIngredientAvailability: (items: ScheduleItem[]) => Promise<{ available: boolean; shortages: any[] }>;
  checkEquipmentAvailability: (date: string, equipment: string[], timeSlot: { start: Date; end: Date }) => Promise<boolean>;
  checkStaffAvailability: (date: string, staff: string[], timeSlot: { start: Date; end: Date }) => Promise<boolean>;
  
  // Analytics and Optimization
  getScheduleAnalytics: (startDate: string, endDate: string) => Promise<any>;
  getBottleneckAnalysis: (date: string) => Promise<any>;
  getEfficiencyReport: (period: string) => Promise<any>;
  predictDelays: (date: string) => Promise<any>;
  
  // Templates and Presets
  saveScheduleTemplate: (name: string, template: Omit<ScheduleItem, 'id'>[]) => Promise<boolean>;
  loadScheduleTemplate: (templateId: string, date: string) => Promise<boolean>;
  getScheduleTemplates: () => Promise<any[]>;
  
  // Utilities
  clearError: () => void;
  refresh: () => Promise<void>;
}

export const useProductionSchedule = (): ProductionScheduleState & ProductionScheduleActions => {
  const [state, setState] = useState<ProductionScheduleState>({
    currentSchedule: null,
    scheduleHistory: [],
    availableRecipes: [],
    equipmentStatus: [],
    staffAvailability: [],
    isLoading: false,
    error: null,
    constraints: {
      maxDailyCapacity: 8 * 60, // 8 hours in minutes
      workingHours: { start: '06:00', end: '20:00' },
      equipmentLimitations: {},
      staffLimitations: {},
    },
  });

  const productionService = new ProductionService();
  const inventoryService = new InventoryService();
  const forecastingService = new ForecastingService();

  // Load schedule for specific date
  const loadSchedule = useCallback(async (date: string) => {
    setState(prev => ({ ...prev, isLoading: true, error: null }));
    
    try {
      // Get schedule data from API
      const scheduleData = await getScheduleFromAPI(date);
      
      if (scheduleData) {
        setState(prev => ({
          ...prev,
          currentSchedule: scheduleData,
          isLoading: false,
        }));
      } else {
        // Create new schedule if none exists
        await createSchedule(date);
      }
    } catch (error) {
      setState(prev => ({
        ...prev,
        isLoading: false,
        error: 'Error al cargar programación de producción',
      }));
    }
  }, []);

  // Create new schedule
  const createSchedule = useCallback(async (date: string) => {
    setState(prev => ({ ...prev, isLoading: true, error: null }));
    
    try {
      const workingHours = generateWorkingHours(date, state.constraints.workingHours);
      const slots = generateTimeSlots(workingHours, 30); // 30-minute slots
      
      const newSchedule: DailySchedule = {
        date,
        items: [],
        slots,
        totalCapacity: state.constraints.maxDailyCapacity,
        totalUtilization: 0,
        efficiency: 0,
        bottlenecks: [],
      };
      
      setState(prev => ({
        ...prev,
        currentSchedule: newSchedule,
        isLoading: false,
      }));
    } catch (error) {
      setState(prev => ({
        ...prev,
        isLoading: false,
        error: 'Error al crear nueva programación',
      }));
    }
  }, [state.constraints]);

  // Generate working hours for a date
  const generateWorkingHours = (date: string, workingHours: { start: string; end: string }) => {
    const startTime = new Date(`${date}T${workingHours.start}`);
    const endTime = new Date(`${date}T${workingHours.end}`);
    return { startTime, endTime };
  };

  // Generate time slots
  const generateTimeSlots = (workingHours: { startTime: Date; endTime: Date }, slotDuration: number): ProductionSlot[] => {
    const slots: ProductionSlot[] = [];
    const current = new Date(workingHours.startTime);
    
    while (current < workingHours.endTime) {
      const slotEnd = new Date(current.getTime() + slotDuration * 60000);
      
      slots.push({
        startTime: new Date(current),
        endTime: slotEnd,
        isAvailable: true,
        assignedItems: [],
        capacity: 1,
        utilizationRate: 0,
      });
      
      current.setTime(slotEnd.getTime());
    }
    
    return slots;
  };

  // Add schedule item
  const addScheduleItem = useCallback(async (item: Omit<ScheduleItem, 'id'>): Promise<boolean> => {
    if (!state.currentSchedule) return false;
    
    setState(prev => ({ ...prev, error: null }));
    
    try {
      // Check capacity and resources
      const capacityCheck = await checkCapacity(state.currentSchedule.date, item);
      
      if (!capacityCheck.canSchedule) {
        setState(prev => ({
          ...prev,
          error: `No se puede programar: ${capacityCheck.conflicts?.join(', ')}`,
        }));
        return false;
      }
      
      const newItem: ScheduleItem = {
        ...item,
        id: generateScheduleItemId(),
      };
      
      const updatedSchedule = {
        ...state.currentSchedule,
        items: [...state.currentSchedule.items, newItem],
      };
      
      // Recalculate utilization and efficiency
      recalculateScheduleMetrics(updatedSchedule);
      
      setState(prev => ({
        ...prev,
        currentSchedule: updatedSchedule,
      }));
      
      return true;
    } catch (error) {
      setState(prev => ({ ...prev, error: 'Error al agregar item a la programación' }));
      return false;
    }
  }, [state.currentSchedule]);

  // Update schedule item
  const updateScheduleItem = useCallback(async (id: string, item: Partial<ScheduleItem>): Promise<boolean> => {
    if (!state.currentSchedule) return false;
    
    try {
      const updatedSchedule = {
        ...state.currentSchedule,
        items: state.currentSchedule.items.map(scheduleItem =>
          scheduleItem.id === id ? { ...scheduleItem, ...item } : scheduleItem
        ),
      };
      
      recalculateScheduleMetrics(updatedSchedule);
      
      setState(prev => ({
        ...prev,
        currentSchedule: updatedSchedule,
      }));
      
      return true;
    } catch (error) {
      setState(prev => ({ ...prev, error: 'Error al actualizar item de programación' }));
      return false;
    }
  }, [state.currentSchedule]);

  // Remove schedule item
  const removeScheduleItem = useCallback(async (id: string): Promise<boolean> => {
    if (!state.currentSchedule) return false;
    
    try {
      const updatedSchedule = {
        ...state.currentSchedule,
        items: state.currentSchedule.items.filter(item => item.id !== id),
      };
      
      recalculateScheduleMetrics(updatedSchedule);
      
      setState(prev => ({
        ...prev,
        currentSchedule: updatedSchedule,
      }));
      
      return true;
    } catch (error) {
      setState(prev => ({ ...prev, error: 'Error al eliminar item de programación' }));
      return false;
    }
  }, [state.currentSchedule]);

  // Move schedule item to new time
  const moveScheduleItem = useCallback(async (id: string, newStartTime: Date): Promise<boolean> => {
    if (!state.currentSchedule) return false;
    
    const item = state.currentSchedule.items.find(item => item.id === id);
    if (!item) return false;
    
    const duration = item.estimatedEndTime.getTime() - item.estimatedStartTime.getTime();
    const newEndTime = new Date(newStartTime.getTime() + duration);
    
    return updateScheduleItem(id, {
      estimatedStartTime: newStartTime,
      estimatedEndTime: newEndTime,
    });
  }, [state.currentSchedule, updateScheduleItem]);

  // Auto-schedule items
  const autoSchedule = useCallback(async (date: string, items: Omit<ScheduleItem, 'id'>[]): Promise<boolean> => {
    setState(prev => ({ ...prev, isLoading: true, error: null }));
    
    try {
      // Sort items by priority and estimated duration
      const sortedItems = [...items].sort((a, b) => {
        const priorityOrder = { urgent: 4, high: 3, medium: 2, low: 1 };
        return priorityOrder[b.priority] - priorityOrder[a.priority];
      });
      
      const schedule = await createOptimalSchedule(date, sortedItems);
      
      setState(prev => ({
        ...prev,
        currentSchedule: schedule,
        isLoading: false,
      }));
      
      return true;
    } catch (error) {
      setState(prev => ({
        ...prev,
        isLoading: false,
        error: 'Error al programar automáticamente',
      }));
      return false;
    }
  }, []);

  // Create optimal schedule
  const createOptimalSchedule = async (date: string, items: Omit<ScheduleItem, 'id'>[]): Promise<DailySchedule> => {
    const workingHours = generateWorkingHours(date, state.constraints.workingHours);
    const slots = generateTimeSlots(workingHours, 30);
    
    const scheduledItems: ScheduleItem[] = [];
    let currentTime = new Date(workingHours.startTime);
    
    for (const item of items) {
      const duration = item.estimatedEndTime.getTime() - item.estimatedStartTime.getTime();
      const endTime = new Date(currentTime.getTime() + duration);
      
      // Check if item fits in remaining time
      if (endTime <= workingHours.endTime) {
        scheduledItems.push({
          ...item,
          id: generateScheduleItemId(),
          estimatedStartTime: new Date(currentTime),
          estimatedEndTime: endTime,
        });
        
        currentTime = endTime;
      }
    }
    
    const schedule: DailySchedule = {
      date,
      items: scheduledItems,
      slots,
      totalCapacity: state.constraints.maxDailyCapacity,
      totalUtilization: 0,
      efficiency: 0,
      bottlenecks: [],
    };
    
    recalculateScheduleMetrics(schedule);
    return schedule;
  };

  // Check capacity for new item
  const checkCapacity = useCallback(async (date: string, newItem: Omit<ScheduleItem, 'id'>) => {
    const conflicts: string[] = [];
    let canSchedule = true;
    
    // Check time conflicts
    if (state.currentSchedule) {
      const hasTimeConflict = state.currentSchedule.items.some(item => {
        return (newItem.estimatedStartTime < item.estimatedEndTime &&
                newItem.estimatedEndTime > item.estimatedStartTime);
      });
      
      if (hasTimeConflict) {
        conflicts.push('Conflicto de horario');
        canSchedule = false;
      }
    }
    
    // Check ingredient availability
    const ingredientCheck = await checkIngredientAvailability([newItem as ScheduleItem]);
    if (!ingredientCheck.available) {
      conflicts.push('Ingredientes insuficientes');
      canSchedule = false;
    }
    
    return { canSchedule, conflicts };
  }, [state.currentSchedule]);

  // Get available slots
  const getAvailableSlots = useCallback(async (date: string, duration: number): Promise<ProductionSlot[]> => {
    if (!state.currentSchedule) return [];
    
    return state.currentSchedule.slots.filter(slot => {
      const slotDuration = slot.endTime.getTime() - slot.startTime.getTime();
      return slot.isAvailable && slotDuration >= duration * 60000;
    });
  }, [state.currentSchedule]);

  // Check ingredient availability
  const checkIngredientAvailability = useCallback(async (items: ScheduleItem[]) => {
    try {
      const stockLevels = await inventoryService.getStockLevels();
      const shortages: any[] = [];
      
      for (const item of items) {
        for (const ingredient of item.requiredIngredients) {
          const stock = stockLevels.data?.find((s: any) => s.ingredient_id === ingredient.ingredientId);
          if (!stock || stock.current_quantity < ingredient.requiredQuantity) {
            shortages.push({
              ingredientName: ingredient.ingredientName,
              required: ingredient.requiredQuantity,
              available: stock?.current_quantity || 0,
            });
          }
        }
      }
      
      return { available: shortages.length === 0, shortages };
    } catch (error) {
      return { available: false, shortages: [] };
    }
  }, [inventoryService]);

  // Generate from forecast
  const generateFromForecast = useCallback(async (date: string): Promise<boolean> => {
    setState(prev => ({ ...prev, isLoading: true, error: null }));
    
    try {
      // Get forecast data
      const forecast = await forecastingService.generateDemandForecast('default', 1);
      
      if (!forecast) {
        setState(prev => ({
          ...prev,
          isLoading: false,
          error: 'No se pudo obtener predicción de demanda',
        }));
        return false;
      }
      
      // Convert forecast to schedule items
      const items = convertForecastToScheduleItems(forecast);
      
      // Auto-schedule the items
      return await autoSchedule(date, items);
    } catch (error) {
      setState(prev => ({
        ...prev,
        isLoading: false,
        error: 'Error al generar programación desde predicción',
      }));
      return false;
    }
  }, [forecastingService, autoSchedule]);

  // Convert forecast to schedule items
  const convertForecastToScheduleItems = (forecast: any): Omit<ScheduleItem, 'id'>[] => {
    if (!forecast.products) return [];
    
    return forecast.products.map((product: any) => ({
      recipeId: product.recipe_id || `recipe_${product.id}`,
      recipeName: product.name,
      quantity: product.estimated_quantity || 1,
      priority: 'medium' as const,
      estimatedStartTime: new Date(),
      estimatedEndTime: new Date(Date.now() + (product.production_time || 60) * 60000),
      status: 'scheduled' as const,
      requiredIngredients: product.ingredients || [],
    }));
  };

  // Recalculate schedule metrics
  const recalculateScheduleMetrics = (schedule: DailySchedule) => {
    const totalScheduledTime = schedule.items.reduce((total, item) => {
      return total + (item.estimatedEndTime.getTime() - item.estimatedStartTime.getTime());
    }, 0);
    
    schedule.totalUtilization = (totalScheduledTime / (schedule.totalCapacity * 60000)) * 100;
    schedule.efficiency = calculateEfficiency(schedule.items);
    schedule.bottlenecks = identifyBottlenecks(schedule.items);
  };

  // Calculate efficiency
  const calculateEfficiency = (items: ScheduleItem[]): number => {
    if (items.length === 0) return 0;
    
    const completedItems = items.filter(item => item.status === 'completed');
    return (completedItems.length / items.length) * 100;
  };

  // Identify bottlenecks
  const identifyBottlenecks = (items: ScheduleItem[]): string[] => {
    const bottlenecks: string[] = [];
    
    // Check for equipment conflicts
    const equipmentUsage: Record<string, number> = {};
    items.forEach(item => {
      item.assignedEquipment?.forEach(equipment => {
        equipmentUsage[equipment] = (equipmentUsage[equipment] || 0) + 1;
      });
    });
    
    Object.entries(equipmentUsage).forEach(([equipment, usage]) => {
      if (usage > 1) {
        bottlenecks.push(`Conflicto de equipamiento: ${equipment}`);
      }
    });
    
    return bottlenecks;
  };

  // Generate unique ID
  const generateScheduleItemId = (): string => {
    return `schedule_${Date.now()}_${Math.random().toString(36).substr(2, 9)}`;
  };

  // Get schedule from API (placeholder)
  const getScheduleFromAPI = async (date: string): Promise<DailySchedule | null> => {
    // This would fetch from actual API
    return null;
  };

  // Placeholder implementations for remaining functions
  const updateSchedule = useCallback(async (schedule: Partial<DailySchedule>): Promise<boolean> => {
    return true;
  }, []);

  const optimizeSchedule = useCallback(async (date: string): Promise<boolean> => {
    return true;
  }, []);

  const calculateUtilization = useCallback(async (date: string): Promise<number> => {
    return state.currentSchedule?.totalUtilization || 0;
  }, [state.currentSchedule]);

  const checkEquipmentAvailability = useCallback(async (date: string, equipment: string[], timeSlot: { start: Date; end: Date }): Promise<boolean> => {
    return true;
  }, []);

  const checkStaffAvailability = useCallback(async (date: string, staff: string[], timeSlot: { start: Date; end: Date }): Promise<boolean> => {
    return true;
  }, []);

  const getScheduleAnalytics = useCallback(async (startDate: string, endDate: string): Promise<any> => {
    return {};
  }, []);

  const getBottleneckAnalysis = useCallback(async (date: string): Promise<any> => {
    return {};
  }, []);

  const getEfficiencyReport = useCallback(async (period: string): Promise<any> => {
    return {};
  }, []);

  const predictDelays = useCallback(async (date: string): Promise<any> => {
    return {};
  }, []);

  const saveScheduleTemplate = useCallback(async (name: string, template: Omit<ScheduleItem, 'id'>[]): Promise<boolean> => {
    return true;
  }, []);

  const loadScheduleTemplate = useCallback(async (templateId: string, date: string): Promise<boolean> => {
    return true;
  }, []);

  const getScheduleTemplates = useCallback(async (): Promise<any[]> => {
    return [];
  }, []);

  const clearError = useCallback(() => {
    setState(prev => ({ ...prev, error: null }));
  }, []);

  const refresh = useCallback(async () => {
    if (state.currentSchedule) {
      await loadSchedule(state.currentSchedule.date);
    }
  }, [state.currentSchedule, loadSchedule]);

  // Load today's schedule on mount
  useEffect(() => {
    const today = new Date().toISOString().split('T')[0];
    loadSchedule(today);
  }, [loadSchedule]);

  return {
    ...state,
    loadSchedule,
    createSchedule,
    updateSchedule,
    addScheduleItem,
    updateScheduleItem,
    removeScheduleItem,
    moveScheduleItem,
    autoSchedule,
    optimizeSchedule,
    generateFromForecast,
    checkCapacity,
    getAvailableSlots,
    calculateUtilization,
    checkIngredientAvailability,
    checkEquipmentAvailability,
    checkStaffAvailability,
    getScheduleAnalytics,
    getBottleneckAnalysis,
    getEfficiencyReport,
    predictDelays,
    saveScheduleTemplate,
    loadScheduleTemplate,
    getScheduleTemplates,
    clearError,
    refresh,
  };
};